Fonet Er-Tai AK Mining LLP
Complete installation of engineering systems and construction and installation works for the hydrometallurgical plant site.
Read More →Design and installation of industrial dust extraction systems
- Calculation of dust extraction systems for production
- Woodworking, metalworking, food
- Selection of filters and fans
- Documentation for approval
40+
Objects completed
10+
Industries
since 2009
We work in the market
24/7
Emergency departure
They trust us
01
Design of dust extraction systems
Dust extraction system design is a comprehensive development of an air purification system, within which engineers determine the composition of the equipment, calculate the air duct diagram, generate technical documentation and specifications of elements. Each project is created individually: ABL Engineering Group specialists take into account the technological process features, parameters of production premises and the current standards of GN MPC, SanPiN.
The task of design work is not just to prepare drawings, but to create a technical specification package that will allow the system to be installed on site without modifications. That is why at the development stage it is important to correctly determine the composition of the equipment, select filters and fans, and also calculate the loads for each working area of the workshop or warehouse.
Since 2009, ABL Engineering Group has implemented 40+ specialized projects– from small production workshops to large industrial complexes ArcelorMittal. Our own production of equipment on CNC machines in Temirtau allows us to control the quality of each element of the dust extraction system.
The design is carried out taking into account the individual conditions of the customer: type of dust and contaminants, volume of air exchange, location of process equipment, documentation requirements. At the end, the customer receives a complete set of design materials, ready to be transferred for installation.
Selection of filters and equipment for dust extraction
Proper selection of filtering equipment is a key stage on which the efficiency of the entire system depends. ABL Engineering Group engineers analyze the characteristics of polluted air, the concentration of harmful substances and MPC requirements, and then recommend the optimal type of installation: bag or cartridge filters, cyclones, combined solutions.
- Bag filters— effective at high dust concentrations in woodworking and metallurgical industries.
- Cartridge filters— a compact solution for areas with moderate dust and limited space.
- Cyclones— used as the first stage of cleaning for coarse dust.
The selection is carried out strictly according to the conditions of a specific facility: the performance of the fan, the length and cross-section of the air ducts, and acceptable maintenance costs are taken into account. The result is recorded in the specification of elements, which is part of the design documentation.
- Analysis of the technological process and sources of pollution.
- Calculation of the volume of air removed and the concentration of harmful emissions.
- Determination of the type and performance of filtering equipment.
- Development of air duct diagrams and placement of system elements.
- Formation of specifications and technical documentation.
Ordering dust extraction design from ABL Engineering Group means receiving a technically sound project that complies with GN MPC and SanPiN standards, developed by engineers with specialized experience. We work throughout Kazakhstan: Almaty, Astana, Temirtau, Shymkent, Aktobe. Only B2B, industrial facilities of any scale.
02
Problems and tasks solved by dust extraction design
Industrial facilities of all sizes are faced with a steady accumulation ofdust andpollution in the working area: suspended particles settle on the equipment, reducingquality products and pose a threat to the health of personnel. Competent design of dust extraction solves these problems systematically – through precisecalculation air exchange, selection of filter elements and development of air duct diagrams taking into account the specifics of a particular production.
Removing dust and dirt
Removal weighteddust, aerosols andharmful emissions– the primary task of any dust extraction system.Polluted The air in woodworking, metallurgy, food and chemical industries contains fractions, the concentration of which, without forced purification, many times exceeds permissible limits. ABL Engineering Group engineers calculate actual particle concentrations and determine the requiredefficiency capture and select equipment – bag filters, cartridge units or cyclones – based on composition and dispersionpollution. Result: stabledeletion pollutants and clean air in the work area throughout the entire production cycle.
Compliance with customer requirements and regulations
Compliance design solutions in forcestandards— not a formality, but protection of business from fines and orders from supervisory authorities. When developing a project, ABL Engineering Group specialists rely onGN MPC andSanPiN: maximum permissible concentrations of harmful substances are included in the calculation model at the stage of technical specifications. This allowsget a system that, from the first day of operation, works incompliance withrequirements regulators
Our dust extraction projects ensure effective removal of dust and contaminants, compliance with GN MPC and SanPiN standards, and also take into account the specifics of your production. The calculation of the maximum permissible concentration is carried out by qualified industrial and technical engineers – Lyubov Ivanovna Korzhuk (head of technical production) and Alexander Aleksandrovich Semenok (Technical Department engineer) – with specialized experience in industrial design.
In addition to the normativecalculation MPC, the project includes a complete set of technical documentation and drawings requiredfor approval and installation. The customer receives not just a diagram, but a ready-made engineering solution, adapted to the actual conditions of the facility: type of production, room layout, existing ventilation and permissible loads on building structures.
- Calculation of concentrations of harmful substances according to standardsGN MPC andSanPiN— eliminates the risk of non-compliance during inspections.
- Selection of equipment under the actual compositiondust andemissions– provides the statedefficiency cleaning.
- Individual calculation air ducts and fans – eliminates excess energy costs and noise.
- Full set of documentation– drawings, specifications, technical conditions – ready to be submitted for installation and approval.
- Taking into account the specifics of production: explosive environment, temperature conditions, equipment shifts.
Since 2009 and 40+ specialized facilities throughout Kazakhstan, the ABL Engineering Group team has accumulated expertise in the design of dust extraction for enterprises in a wide variety of industries – from metallurgical plants (ArcelorMittal) to warehouse and industrial complexes. It is this experience that allows from the firstcalculation get technically correct design, rather than iterating it during the installation process.
Need a cost estimate? We will prepare a commercial offer within 24 hours
Get CP03
Stages and features of the design and installation of dust extraction
The complete implementation of an dust extraction system at an industrial facility includes successive stages: from initial examination and calculations to installation, commissioning and subsequent maintenance. ABL Engineering Group specialists – engineers with specialized experience in industrial design – carry out each stage in strict accordance with GN MPC and SanPiN standards, which eliminates the risk of fines and regulations from regulatory authorities. Since 2009 and 40+ specialized facilities, the company has developed a clear methodology in which the work completion time and costs are agreed upon with the customer before the start of design.
Project development and technical documentation
At the first stage, PTO engineers conduct an inspection of the facility, record sources of dust and pollution, and determine the composition of the air environment. Based on the data obtained, the maximum permissible concentrations of harmful substances in the work area are calculated. The calculation results determine the requirements for system performance and cleaning class.
Based on the results of the calculation stage, complete technical documentation is generated:
- Drawings— plans for the placement of air ducts, node diagrams for connecting equipment, axonometry of the network;
- Equipment Specification— a list of filters, fans, cyclones, air ducts with technical characteristics;
- Explanatory note— justification of design decisions, results of calculations of productivity and efficiency of air purification;
- Estimate documentation— transparent cost structure for equipment, materials and installation work.
Drawings and technical documentation are transferred to the customer in full and serve as the basis for both installation and subsequent repair or expansion of the system.
The selection of filters and equipment is carried out individually: engineers take into account the type of dust, its dispersion, environmental humidity and the specifics of the production process. The company has its own production in Temirtau – 2 workshops with an area of over 1000 m² and a modern machine park – which allows us to produce non-standard elements of air ducts and housing parts for a specific object without increasing the cost and delays in delivery.
| Stage of work | Contents | Result |
|---|---|---|
| Site inspection | Collection of data on sources of pollution, measurements, fixation of layout | Technical specifications for design |
| Calculation and design | Calculation of maximum permissible concentrations, selection of equipment, development of diagrams and drawings | Complete technical documentation |
| System installation | Assembly of air ducts, installation of filters, fans, commissioning | Working dust extraction system |
| Maintenance and repair | Routine inspections, replacement of consumables, troubleshooting | Stable air purification efficiency |
Installation work is carried out by 25 of ABL Engineering Group’s own teams. This eliminates dependence on subcontractors and ensures quality control at every site – from welding of air ducts to final balancing of the fan. After installation is completed, a control measurement of the concentrations of harmful substances is carried out: the results must correspond to the calculated MPC values.
Maintenance of the system after the commissioning of the facility is a separate service, performed by the same specialists who carried out the installation. This reduces response time during repairs and allows you to maintain a history of the technical condition of the equipment.
Important: ABL Engineering Group works with industrial facilities of any scale in B2B format. If your object meets these parameters, leave a request, and an engineer will contact you for a free initial calculation and agree on the timing of the work.
04
Cost and tariffs for dust extraction design
The costs of designing dust extraction consist of several components: the area and complexity of the industrial facility, the composition of the equipment, the volume of technical documentation and the timing of the work. ABL Engineering Group adheres to a transparent tariff policy – each commercial proposal contains an item-by-item breakdown without hidden extra charges.
| Factor influencing price | Explanation |
|---|---|
| Object area | Industrial facilities of any scale: the larger the service area, the higher the complexity of air duct calculations and filter selection |
| Complexity of the technological process | Multi-component industries (welding, woodworking, food industry) require advanced calculation of maximum permissible concentrations and specialized dust extraction equipment |
| Equipment composition | Bag and cartridge filters, cyclones, fans – the cost depends on the type and number of units included in the specification |
| Scope of project documentation | A complete set of drawings, diagrams and technical specifications is created individually according to the customer’s requirements and GN MPC, SanPiN standards |
| Completion deadlines | Standard and accelerated design deadlines are agreed upon at the stage of concluding a contract, taking into account production load |
Important: The company operates exclusively in the B2B segment – industrial facilities of any scale. Design of dust extraction systems for residential premises and facilities of individuals is not carried out.
The formation of costs is also influenced by the need for subsequent installation: when ordering a full cycle – from project development to commissioning of the system – the cost of design work is included in the overall estimate, which is more economical than a separate order. ABL Engineering Group’s own installation teams work throughout Kazakhstan: Almaty, Astana, Temirtau, Shymkent, Aktobe.
- Transparency: item-by-item estimate indicating the cost of each stage and equipment position
- Fixation of tariffs: prices are fixed in the contract and are not revised unilaterally
- Validity: Each cost item is supported by technical calculations and regulatory requirements
- Time control: The work schedule is documented and observed at all stages
To get a cost estimate for designing dust extraction for a specific facility, send technical production data to ABL Engineering Group engineers – PTO specialists will prepare a commercial proposal detailing all cost items.
05
Guarantees of quality and reliability of the dust extraction system
ABL Engineering Group is an industrial engineering company with many years of experience in the Kazakhstan market. During this time, the company’s specialists implemented40+ specialized projects: factories, shopping centers, warehouses, office centers and large manufacturing enterprises of any scale. Each completed project confirms that the quality of equipment and installation is not a declaration, but a measurable result.
“We work exclusively in the B2B segment with industrial facilities. This means that all engineering solutions are developed for real production conditions, and are not adapted from standard templates.”
Quality assurance of the dust extraction system is provided at several levels:
- Own production of equipment. The production base is located in Temirtau: two workshops with a total area of over 1000 m², a modern machine park. Head of Production and SupplyKorzhuk Alexey Alexandrovich controls the full production cycle – from the blank to the finished product. In-house production eliminates dependence on third-party suppliers and allows us to guarantee the quality of each element of the system.
- Qualified specialists with specialized experience. Project documentation is developed by a Technical Department engineerSemenok Alexander Alexandrovich under the leadership of the head of the technical departmentKorzhuk Lyubov Ivanovna. The head of projects and sales department headsKhasanov Ildar Ildarovich. Director of the company –Khasanov Ildar Taufikovich. Each employee bears personal responsibility for his or her area of work.
- Compliance with GN MPC and SanPiN standards. Calculation of maximum permissible concentrations and selection of filters are carried out in strict accordance with current standards. This reduces the risk of fines and regulations from regulatory authorities, and also ensures the safety of the work area at an industrial facility.
- Large clients and scale of work. Among the company’s clients are:ArcelorMittal and other leading industrial enterprises. We work throughout Kazakhstan: Almaty, Astana, Temirtau, Shymkent, Aktobe. The trust of such clients is an objective indicator of the company’s level.
- own installation teams. Our own installation resource allows us to meet deadlines and control the quality of installation without the involvement of subcontractors.
Company management –Korzhuk Maxim Alexandrovich— has built an internal control system, in which every stage: from the development of design drawings and specifications to the final launch of the system is checked by specialized engineers. This approach eliminates typical mistakes that arise when working with contractors without their own production and engineering staff.
| Parameter | ABL Engineering Group |
|---|---|
| Market experience | since 2009 |
| Realized objects | 40+ |
| Production base | Temirtau, 2 workshops |
| Installation crews | 25 own brigades |
| Geography of work | Almaty, Astana, Shymkent, Aktobe, Temirtau and other cities of Kazakhstan |
| Segment | B2B only, industrial facilities 500 m²+ |
| Regulatory framework | GN MPC, SanPiN |
The industrial engineering company ABL Engineering Group is not just a contractor, but a full-cycle partner: we design, manufacture equipment, install and maintain dust extraction systems at customer sites throughout Kazakhstan. It is this approach that allows you to guarantee the result, and not just declare it.
06
Frequently asked questions about suction design
Below are answers to questions that engineers and production managers ask before ordering the development of an dust extraction system. ABL Engineering Group specialists have collected the most relevant ones, based on many years of experience and 40+ completed projects throughout Kazakhstan.
What is included in the dust extraction design service?
The service includes a full cycle of development of technical documentation: inspection of the facility, calculation of the quantity and capacity of equipment, selection of filters and air ducts, preparation of drawings and specifications, as well as coordination of design solutions with the customer. Technical Department engineers determine the composition of the system individually, taking into account the technological conditions of production, the area of the room and the nature of the pollution.
What norms and standards are taken into account when designing?
Dust extraction design is carried out in strict accordance with the requirementsGN MPC andSanPiN. Calculation of maximum permissible concentrations for each type of dust and harmful emissions is carried out at the stage of technical specifications. This eliminates the risk of fines and regulations from supervisory authorities after installation of the system.
How is the efficiency of an dust extraction system calculated?
The effectiveness of air purification is determined by calculating the volume of polluted air in the work area, the rate of deposition of dust particles and the performance of the fan. The company’s engineers use calculation methods that comply with the standards and select equipment to ensure stable removal of dust and contaminants under given process loads.
What are the project and installation deadlines?
The timing depends on the complexity of the object, the composition of the equipment and the volume of technical documentation. The exact terms of project development and installation are fixed in the contract after the initial survey. ABL Engineering Group hasown installation teams, which allows you to perform work on several objects simultaneously without delays.
How are filters and equipment selected?
The selection of filters – bag, cartridge or cyclone – is carried out based on the type and dispersion of dust, air volume and requirements for the degree of purification. The equipment is produced at our own plant in Temirtau:2 production workshops with an area of over 1000 m² andCNC machine park provide quality control at every stage of production.
What quality guarantees does the company provide?
ABL Engineering Group is responsible for the compliance of the installed dust extraction system with design solutions and GN MPC standards. Warranty obligations are fixed in the contract. Our own production of equipment eliminates dependence on third-party suppliers and allows us to control the quality of products from procurement to installation.
Is it possible to order the service for properties less than 500 m²?
ABL Engineering Group works with industrial facilitiesany scale in the B2B segment: production workshops, factories, warehouses, shopping centers, office centers. The company does not consider applications from individuals or for residential properties.
What regions of Kazakhstan does the company serve?
The company operates throughout Kazakhstan. Implemented projects coverAlmaty, Astana, Temirtau, Shymkent, Aktobe and other industrial centers of the country. Among the clients –ArcelorMittal, large factories, logistics complexes and retail facilities.
How is the system maintained and repaired after installation?
After installation is completed, the company’s specialists carry out commissioning work and hand over to the customer a complete set of technical documentation. Maintenance and repair of the dust extraction system are carried out under a separate contract: engineers visit the site, diagnose the condition of the equipment and eliminate malfunctions within the agreed time frame.
What documents and drawings are provided to the customer?
Based on the development results, the customer receives a complete set of design documentation:drawings dust extraction and air duct systems, equipment layout, specifications of elements, calculation justifications for maximum permissible concentrations and cleaning efficiency, as well as technological specifications for installation. Documentation is prepared in accordance with the requirements and transmitted electronically and in paper form.
Our projects
Linde Gas Kazakhstan LLP
A series of industrial orders for insulation and related work at the Linde production site…
Read More →FLSmidth LLP
Complete filter ventilation system: equipment, production of air ducts and installation on site in Karaganda.
Read More →Frequently Asked Questions
The service includes a full cycle of development of technical documentation: inspection of the facility, calculation of the quantity and capacity of equipment, selection of filters and air ducts, preparation of drawings and specifications, as well as coordination of design solutions with the customer. Technical Department engineers determine the composition of the system individually, taking into account the technological conditions of production, the area of the room and the nature of the pollution.
Dust extraction design is carried out in strict accordance with the requirementsGN MPC andSanPiN. Calculation of maximum permissible concentrations for each type of dust and harmful emissions is carried out at the stage of technical specifications. This eliminates the risk of fines and regulations from supervisory authorities after installation of the system.
The effectiveness of air purification is determined by calculating the volume of polluted air in the work area, the rate of deposition of dust particles and the performance of the fan. The company’s engineers use calculation methods that comply with the standards and select equipment to ensure stable removal of dust and contaminants under given process loads.
The timing depends on the complexity of the object, the composition of the equipment and the volume of technical documentation. The exact terms of project development and installation are fixed in the contract after the initial survey. ABL Engineering Group hasown installation teams, which allows you to perform work on several objects simultaneously without delays.
The selection of filters – bag, cartridge or cyclone – is carried out based on the type and dispersion of dust, air volume and requirements for the degree of purification. The equipment is produced at our own plant in Temirtau:2 production workshops with an area of over 1000 m² andCNC machine park provide quality control at every stage of production.
ABL Engineering Group is responsible for the compliance of the installed dust extraction system with design solutions and GN MPC standards. Warranty obligations are fixed in the contract. Our own production of equipment eliminates dependence on third-party suppliers and allows us to control the quality of products from procurement to installation.
ABL Engineering Group works with industrial facilitiesany scale in the B2B segment: production workshops, factories, warehouses, shopping centers, office centers. The company does not consider applications from individuals or for residential properties.
The company operates throughout Kazakhstan. Implemented projects coverAlmaty, Astana, Temirtau, Shymkent, Aktobe and other industrial centers of the country. Among the clients –ArcelorMittal, large factories, logistics complexes and retail facilities.
After installation is completed, the company’s specialists carry out commissioning work and hand over to the customer a complete set of technical documentation. Maintenance and repair of the dust extraction system are carried out under a separate contract: engineers visit the site, diagnose the condition of the equipment and eliminate malfunctions within the agreed time frame.
Based on the development results, the customer receives a complete set of design documentation:drawings dust extraction and air duct systems, equipment layout, specifications of elements, calculation justifications for maximum permissible concentrations and cleaning efficiency, as well as technological specifications for installation. Documentation is prepared in accordance with the requirements and transmitted electronically and in paper form.
Integrated Solutions
Useful materials
Submit the project or source data
The engineer will examine the materials and clarify the missing parameters. We will agree on the deadline for preparing a commercial proposal after checking the initial data.