LLP “RG Gold”
Detailed documentation, supply, installation and commissioning of dust extraction of three crushing and sintering complexes.
Read More →Installation of industrial dust extraction systems in Kazakhstan
- Design and installation without subcontractors
- Removal of 99% of fine dust and harmful substances
- Warranty up to 5 years, backed by licenses
- Service team in Kazakhstan from 1 hour
99%
dust removal
since 2009
We work in the market
40+
Profile objects
5 years
work guarantee
They trust us
01
Dust extraction systems for industry: removal of dust, chips and harmful emissions
Dust extraction is a comprehensive system for removing dust, shavings, sawdust and harmful emissions from working areas of industrial facilities. ABL Engineering Group designs, manufactures, installs and maintains systems that ensure worker safety and compliance with MPC and SanPiN standards.
Dust extraction systems solve a critical problem in production: removing air pollution during operation. Whether it is woodworking, metalworking, food or chemical production – every industrial facility generates particles of dust, smoke and other harmful substances. Without effective air purification it is impossible to ensure occupational safety and compliance with legal requirements.
Since 2009, ABL Engineering Group has completed 40+ specialized projects in the Kazakhstan market, including large manufacturing enterprises at the ArcelorMittal level. Our own production of equipment in Temirtau (modern machine park, 2 workshops with an area of more than 1000 m²) allows us to control the quality of each component of the system – from cyclones and bag filters to dust fans and dust extraction pipelines.
Our own installation teams provide fast and high-quality installation of dust extraction systems throughout Kazakhstan: Almaty, Astana, Temirtau, Shymkent, Aktobe. Each project includes professional calculations, design, equipment installation and post-launch maintenance.
02
Types of dust extraction systems: local, general exchange and centralized dust extraction
There are three main types of dust extraction systems in manufacturing facilities, each of which solves specific problems for removing dust, chips and harmful emissions. The choice of the optimal solution depends on the nature of the technological processes, the scale of the facility and the specific contamination of the work area.
Local suction: removing dust right at the source
Local suction is the most effective way to remove contaminants directly at the point of their formation. Such systems are installed directly at the source of dust, shavings or sawdust, which minimizes the spread of harmful particles throughout the room. Local ventilation units are especially in demand in woodworking and metalworking, where the concentration of contaminants is maximum.
Advantages of local suction:
- High efficiency in removing dust and chips at the point of formation
- Reducing the load on general ventilation of the room
- Improving working conditions for workers close to the source
- Energy savings due to lower fan performance
General dust extraction: ventilation of the entire production area
General exchange dust extraction provides ventilation of the entire production space, creating uniform air exchange and removing contaminated air from the working area. Such ventilation systems are used when sources of pollution are distributed throughout the room or when it is impossible to install local suction.
This type of dust extraction is used in food production, chemical production and other facilities where complex air purification is required. Dust fans as part of the system provide the necessary performance to remove harmful emissions and comply with MPC and SanPiN standards.
Centralized dust extraction systems for large facilities
Centralized dust extraction systems are designed and installed at large-scale production facilities with multiple sources of pollution. Such solutions combine local suction and general ventilation into a single network with a central dust collector, providing comprehensive removal of dust, shavings and sawdust.
Centralized systems include:
- Dust extraction pipelines designed for optimal air speed in the pipeline
- High performance cyclones and bag filters
- Dust fans with a power corresponding to the volume of the production room
- Cartridge filters for final air purification before release
Dust extraction for woodworking, metalworking, food and chemical production
Each industry has unique requirements for dust extraction systems. In woodworking industries, priority is the removal of sawdust and wood dust; in metalworking – shavings and metal dust; in food production – flour, sugar and organic particles; in chemical production – toxic substances and volatile compounds.
ABL Engineering Group designs and installs dust extraction systems adapted to the specifics of each technological process. Our team of engineers, including specialists from the PTO department, calculates the tightness of the system, determines the optimal diameter of the pipeline and selects equipment (cyclones, filters, fans) that meet occupational safety requirements and MPC and SanPiN standards.
Since 2009, we have implemented 40+ specialized projects in various types of production facilities in the Kazakhstan market, ensuring reliable removal of polluted air and creating safe working conditions at production facilities.
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Dust extraction system equipment: cyclones, filters, fans and pipelines
An effective dust and contaminated air removal system is built on the interaction of several key components. Each element is responsible for a certain stage of air purification and transportation, ensuring the tightness of the entire network and compliance with MPC and SanPiN standards.
Dust fans: creating draft and air movement
Dust fans are the heart of the dust extraction system. They create the necessary draft to ensure air movement through all equipment components. When choosing a fan, performance calculations, motor power and the ability to handle abrasive dust particles and chips are critically important. ABL Engineering Group uses fans from trusted manufacturers, designed for the specifics of your production – be it woodworking, metalworking or food production.
Cyclones: primary purification of polluted air
Cyclones perform primary cleaning, separating large particles of dust and chips from the air flow. The operating principle is based on centrifugal force: polluted air rotates inside a cylindrical body, heavy particles settle into the hopper, and purified air rises. This step is critical to extend the life of the filters and reduce the load on them. A properly selected cyclone ensures cleaning efficiency and tightness of the system.
Bag and cartridge filters: fine air purification
After the cyclone, the air passes through bag filters or cartridge filters, which trap the smallest dust particles. Bag filters use fabric stretched over a frame, providing a high filtration area. Cartridge filters are more compact and easier to maintain. The choice between them depends on the volume of polluted air, the type of dust and the space in the room. Dust collectors of this type provide air purification to the required level, allowing it to be returned to the workshop or released into the atmosphere in accordance with regulations.
ABL Engineering Group works with filtersproven European and Asian manufacturers, guaranteeing the reliability and durability of equipment at industrial facilities.
Dust extraction pipelines and air ducts: air transport
Dust extraction pipelines and air ducts connect all system components into a single network. Correct calculation of the pipeline diameter, air speed in the pipeline and tightness of connections is the key to efficient operation. Too low a speed leads to dust settling in the pipes, too high – to energy losses and noise. The pipeline material is selected depending on the type of contamination: steel for abrasive particles, plastic for less aggressive environments. The tightness of the system prevents the leakage of contaminated air and ensures the safety of workers.
Equipment from trusted manufacturers and our own production
ABL Engineering Group combines equipment from trusted international manufacturers with components from its own production. Our workshop in Temirtau (modern machine park, 2 production premises with an area of more than 1000 m²) allows us to produce cyclones, pipelines and specialized elements for the specific tasks of the facility.
This vertical integration guarantees:
- Quality control at every stage of equipment production
- Reduced component production times
- Optimization of project costs without loss of quality
- The ability to adapt equipment to the specifics of your production
- Fast maintenance and repairs thanks to the availability of spare parts
Technical Department engineerSemenok Alexander Alexandrovich and production managerKorzhuk Alexey Alexandrovich ensure that each component of the system meets the calculations and requirements of the site. Since 2009 and 40+ specialized projects, we have accumulated experience in the selection and production of equipment for woodworking, metalworking, food and chemical production.
04
Stages of work: design, installation, maintenance and repair of dust extraction systems
Creating an effective system for removing dust, shavings and sawdust requires sequential implementation of four key steps. ABL Engineering Group implements the entire process in-house – from initial calculation to service maintenance, which guarantees quality, consistency of deadlines and full control over each stage of work.
Design and calculation of dust extraction system
At the development stage, our engineers perform detailed calculations of productivity, determine the optimal pipeline layout and select equipment in accordance with the specifics of production. The process includes analysis of pollution sources, calculation of air velocity in the pipeline, selection of the type of dust extraction (local suction, general exchange or centralized system) and verification of compliance with MPC and SanPiN standards. The design department specialist calculates the diameter of the air ducts, fan performance and the configuration of filter elements.
Production of equipment at our own facilities
ABL Engineering Group produces equipment in its own workshops in Temirtau, equipped with CNC machines. In-house production allows us to control the quality of each component – from cyclone bodies to dust extraction pipelines. We produce bag filters, cartridge filters, dust fans and specialized elements for specific facility tasks. This approach eliminates delivery delays and guarantees exact compliance with design parameters.
Installation and installation of the system at the production facility
The installation stage is carried out by our own installation teams who have experience working on objects of varying complexity. The team installs the pipeline network, installs cyclones and filters, connects fans and adjusts all system components. The work is carried out to minimize production downtime, and the tightness of connections is checked at each stage of installation. Upon completion of installation, commissioning and load testing of the system is performed.
Maintenance and service after installation
After putting the system into operation, ABL Engineering Group provides maintenance and service support. Regular checking of tightness, replacement of filter elements, cleaning of cyclones and diagnostics of fans ensure stable operation of dust extraction. Our support team is ready to quickly respond to any questions or malfunctions.
Repair and modernization of existing dust extraction systems
If a dust removal system is already installed at the facility, we offer its repair and modernization. Diagnostics reveals bottlenecks – incorrect calculation of productivity, equipment wear, leakage. Based on the analysis, a plan is developed to restore or update the system using modern equipment and technologies.
Key advantage of ABL Engineering Group: all stages of work – design, production, installation, maintenance and repair – are carried out by one company. Since 2009, we have implemented 40+ specialized projects, including projects at enterprises like ArcelorMittal. This guarantees consistency of decisions, responsibility at each stage and reliability of the final result.
Contact our specialists to discuss the stages of implementation of your project and receive a detailed estimate of the cost and timing of the work.
05
Technical calculations: air speed, pipeline diameter, system performance
Correctcalculation– the basis of an effective dust extraction system. ABL Engineering Group specialistscount on each parameter depending on the complexity of the object and the type of contamination, ensuring tightness and performance at all stages of design.
Calculation of air speed in the pipeline
Air speed in the pipeline – a critical parameter that determines the efficiency of removing dust, shavings and sawdust. PTO engineer Alexander Aleksandrovich Semenok and a team of ABL Engineering Group specialists use precise formulas to calculate the optimal flow rate, taking into account the type of contaminants and the characteristics of the production facility. Insufficient speed leads to sedimentation of particles in the pipeline, excessive speed leads to unnecessary energy consumption and noise. The calculation is carried out taking into account MPC standards and labor protection requirements.
Determining the diameter and layout of air ducts
Choosing the right onediameter pipeline directly affects system performance. Based on the calculation of air speed, the optimaldiameter each section of the network. Ourdiagram design takes into account:
- Type of production (woodworking, metalworking, food production, chemical production)
- Number and location of pollution sources
- Length and configuration of dust extraction pipelines
- Pressure loss at each network section
- Possibility of modernization when expanding the facility
Correctdiagram air ducts ensure uniform distribution of air flow and prevent the formation of dead zones where dust accumulates.
Calculation of system performance and power for objects of any complexity
Productivity dust extraction system (measured in m³/h) is calculated based on the volume of the working area, the number of sources of pollution and the required air exchange rate. For objectsany complexity – from small workshops to large-scale production complexes – our specialists determine the required fan power, taking into account:
- Total system resistance (cyclones, bag filters, cartridge filters)
- Length and diameter of pipelines
- Number of taps and transitions
- Type and characteristics of dust, shavings, sawdust
- Requirements of MPC and SanPiN standards
Director Khasanov Ildar Taufikovich emphasizes: calculating performance is not just a choice of fan power, but a comprehensive analysis of the entire system. Incorrect calculation leads to insufficient air purification, violation of standards and risks to the health of workers. On the other hand, overestimating capacity increases project costs and operating expenses.
ABL Engineering Group uses its own equipment production (Temirtau, modern machine park, 2 workshops over 1000 m²) for the manufacture of components, which allows each element to be accurately adapted to the specifics of the facility. Performance calculations include the selection of optimal cyclones, bag or cartridge filters, dust fans and piping to ensure reliable operation of the system throughout its entire service life.
Experience in the market since 2009 and 40+ specialized objects confirm the competence of our team in calculating dust removal systems of any complexity. We guarantee compliance with all technical requirements and regulations.
06
Sealing and efficiency: ensuring quality air purification
The tightness of the dust extraction system and the efficiency of air purification are critical parameters that determine the effectiveness of the entire project. A system that allows contaminated air to pass through gaps and loose connections will lose performance and not provide adequate protection to the work area. ABL Engineering Group guarantees complete tightness of pipelines at all stages: from design to final inspection.
Sealing of the suction system: preventing leaks
Tightness is achieved by the correct choice of materials, accurate calculations of diameters and high-quality installation. Our specialists, including PTO engineers under the leadership of Lyubov Ivanovna Korzhuk, check every connection and joint. Leaks in pipelines lead to loss of fan power and reduced efficiency in removing dust, shavings and sawdust from the work area. We use high quality sealing materials and carry out pressure tests to confirm the tightness before delivery of the project.
Efficiency of air purification and removal of contaminants
The effectiveness of the system depends on three key factors: correct calculation of air velocity in the pipeline, selection of high quality filters and optimal operation of all components. ABL Engineering Group calculates air speed individually for each object, taking into account the type of contamination (dust, chips, smoke) and system performance. We use bag and cartridge filters from proven European and Asian manufacturers, providing a high degree of purification. The quality of contaminant removal is checked for compliance with MPC and SanPiN standards.
Based on our own production in Temirtau (modern machine park, 2 workshops with an area of more than 1000 m²), we manufacture system components with precision that guarantees high operating efficiency. This allows quality control at every stage of production and ensures the reliability of the entire dust removal system.
Quality control and verification of system parameters
Quality control is carried out at three stages: after design (checking calculations), after installation (testing tightness and performance) and upon delivery of the facility (final check of cleaning efficiency). PTO engineer Alexander Aleksandrovich Semenok and his team measure air speed, check the pressure drop in the filters and confirm that the system is working correctly. High precision control guarantees that the system will remove contaminants in accordance with labor protection and sanitary standards.
Since 2009, ABL Engineering Group has completed 40+ specialized projects on the Kazakhstan market, where the tightness and efficiency of dust extraction systems are confirmed by the experience and feedback of ArcelorMittal-level clients. Each project is a guarantee of quality, backed by the expertise of our team and our own equipment production.
07
Compliance with standards: MPC, SanPiN and labor protection requirements
All dust extraction systems, which are designed and installed by ABL Engineering Group, are developed in full compliance with MPC standards (maximum permissible concentrations of harmful substances), SanPiN requirements and labor protection legislation. This guarantees the safety of workers at production facilities and protection from administrative fines.
MPC standards: maximum permissible concentrations of harmful substances
Maximum permissible concentrations (MPC) are the maximum levels of air pollution in a working area that do not cause harm to workers’ health. When designing an dust extraction system, ABL Engineering Group engineers calculate performance in such a way that the concentration of dust, chips and harmful particles does not exceed established MPC standards for a specific industry.
- Calculation of fan performance taking into account the volume of the working area and the type of pollution
- Selection of filter equipment (bag filters, cartridge filters, cyclones) with the required degree of purification
- Checking the tightness of the system at all stages of installation
- Control of air speed in the pipeline to prevent particle settling
SanPiN requirements for ventilation and dust extraction systems
Sanitary rules and regulations (SanPiN) establish mandatory requirements for the organization of air exchange at production facilities. Dust extraction systems must ensure that contaminated air is removed from the work area and cleaned before being released into the atmosphere or recirculated.
When developing each system, ABL Engineering Group takes into account:
- Air exchange rate according to the type of production (woodworking, metalworking, food production, chemical production)
- Location of local suction and general dust extraction for effective removal of dust and harmful emissions
- Parameters of centralized dust extraction systems at large facilities
- Requirements for air purification before release into the atmosphere
Occupational health and safety of workers at work
Occupational safety is a priority when developing any dust extraction system. Inhalation of dust, chips and harmful particles leads to occupational illnesses, loss of productivity and legal claims against the employer.
The dust extraction system, designed in accordance with occupational safety requirements, provides:
- Removal of contaminated air directly from the source of pollution (local suction)
- Tightness of all connections of pipelines and equipment
- Reliable operation of fans and filter elements
- Possibility of regular maintenance and repair without stopping production
Since 2009, ABL Engineering Group has designed and installed 40+ specialized projects on the market, all of which fully comply with MPC standards, SanPiN and labor protection requirements. Our team of engineers and installers constantly monitors changes in legislation and applies current standards when developing each project.
08
Experience of ABL Engineering Group: work on the market since 2009, 40+ specialized projects, ArcelorMittal clients
ABL Engineering Group is an industrial engineering company that has been operating in the Kazakhstan market since 2009. During this period the company completed more than40+ specialized projects at large production facilities, including clients of the levelArcelorMittal, factories, technology centers and warehouse complexes. This scale of experience allows specialists to cope with dust extraction systems of any complexity – from local suction at woodworking enterprises to centralized networks at metalworking and chemical plants.
The company’s reliability is ensured by its own production of equipment in the city of Temirtau. In two workshops with an area of more than 1000 m², a modern machine park is installed, which allows you to control the quality of cyclones, bag filters, cartridge filters and dust fans at all stages of production. Vertical integration guarantees compliance with technical parameters and deadlines for completing work.
The company’s installation base includes25 professional teams, which operate throughout Kazakhstan – in Almaty, Astana, Temirtau, Shymkent and Aktobe. A team of specialists under the leadership of Director Ildar Taufikovich Khasanov and Alexey Vladimirovich Korzhuk, Head of Production, is ready to carry out projects of any scale, ensuring the tightness of systems and compliance with MPC and SanPiN standards.
- work experience since 2009 on the Kazakhstan market with a proven reputation
- 40+ specialized objects– from small workshops to large industrial complexes
- ArcelorMittal level clients and leading manufacturing enterprises
- Own production equipment in Temirtau with full quality control
- own installation teams and coverage of all Kazakhstan
- Employee expertise— engineers, department heads and management with many years of experience in the design and installation of dust extraction systems
The company works only with industrial facilities with an area of 500 m² or more, specializing in comprehensive solutions for the removal of dust, shavings, sawdust and harmful emissions. Each project includes professional design, quality installation and maintenance to ensure long-term system efficiency and worker safety.
09
Cost of design and installation: estimate calculation and payment terms
The cost of an dust extraction system depends on many factors specific to each production facility. ABL Engineering Group provides free consultation and detailed cost estimates, taking into account all the necessary components, work and features of your production.
Factors affecting the cost of an dust extraction system
The price of the project depends on the complexity of the facility, type of production, number of pollution sources and selected equipment. When calculating the cost, our specialists take into account:
- Complexity of the production process— woodworking, metalworking, food or chemical production require different approaches to design.
- Number of working areas with sources of dust, shavings, sawdust or other contaminants.
- Type of dust extraction system— local suction, general dust extraction or centralized systems have different costs.
- Required equipment— cyclones, bag filters, cartridge filters, dust fans, dust extraction pipelines.
- Area of the facility and length of networks air ducts that affect the scope of work.
Solutions options and equipment prices
We offer several solution options depending on your budget and requirements. Prices for equipment vary depending on the manufacturer and technical characteristics – we select equipment for the task and budget. Each option includes:
- System design with calculation of air speed in the pipeline and the diameter of the air ducts.
- Supply of high quality equipment that complies with MPC and SanPiN standards.
- Installation and installation of all components ensuring the tightness of the system.
- Commissioning and testing of air purification efficiency.
Free consultation and estimate
It’s easy to get an accurate project price – contact us for free. Our engineers will conduct a consultation, study the features of your production and prepare a detailed estimate. The consultation includes an analysis of the current situation, determining the necessary measures to remove polluted air and proposing the optimal solution.
Director of ABL Engineering Group Khasanov Ildar Taufikovich:“We do not hide costs or add hidden fees. Each estimate is a transparent document that states what is included in the price and what work is being performed. Since 2009, we have learned to calculate projects as accurately as possible on the market.”
What is included in the price: design, production, installation, maintenance
The full cost of the project includes all the necessary stages of work:
| Stage | What’s included |
|---|---|
| Design | Calculation of productivity, selection of equipment, development of pipeline diagrams, calculation of air speed, preparation of technical documentation. |
| Production | Manufacturing of components at ABL Engineering Group’s own production (Temirtau, modern machine park, 2 workshops with an area of more than 1000 m²). Quality control at every stage. |
| Installation and Installation | Delivery of equipment, installation of cyclones, filters, fans, laying of dust extraction pipelines, ensuring the tightness of all connections, commissioning. |
| Maintenance | Primary maintenance after installation, scheduled maintenance, equipment repair if necessary, operation consultations. |
ABL Engineering Group’s own production of equipment allows us to control quality, meet deadlines and offer competitive prices. All systems are developed in full compliance with labor protection requirements, maximum permissible concentrations and SanPiN.
The cost of the project depends on which options you choose. We are ready to offer a solution for both a minimal budget and a complex system with maximum efficiency. Discuss your needs with our specialists – they will help you find the best price-quality ratio.
10
Completion time: from design to installation and launch of the system
The timing of the implementation of the dust extraction system depends on the complexity of the object and the amount of work. ABL Engineering Group, thanks to its own equipment production and its own installation teams, guarantees the rapid completion of projects without delays or production downtime.
Time frame for designing and calculating the system
The design stage includes detailed calculation of productivity, air speed in the pipeline, diameter of air ducts and selection of equipment. Specialists of ABL Engineering Group, under the leadership of engineer Semenok Alexander Alexandrovich, perform all the necessary calculations within a period of 5 to 10 working days, depending on the complexity of the object. At the design stage, we ensure that the system complies with MPC and SanPiN standards, which eliminates rework and delays at the installation stage.
Equipment production time at our own facilities
Our own production in Temirtau with CNC machines and two workshops with an area of more than 1000 m² allows us to control the production time of each system component. Cyclones, bag filters, cartridge filters, dust fans and dust extraction pipelines are manufactured according to individual project parameters. Production time is 10–15 working days, which is much faster than purchasing equipment from external suppliers.
Time frame for installation and launch of the system on site
Installation and launch of the system is carried out by 25 specialized installation teams under the supervision of Lyubov Ivanovna Korzhuk, head of the Technical Department. Installation times depend on the scale of the object and range from 7 to 30 days. Thanks to clear planning and experience in executing 40+ specialized projects, we minimize production downtime and ensure rapid commissioning of the system. All work is carried out in compliance with labor protection requirements and quality assurance.
Final project deadlines: from 25 to 55 working days from the moment the contract is signed until the system is fully launched and personnel trained. The exact deadlines are calculated individually for each object after analyzing its specifics.
11
Warranty for equipment and work: protection of the client’s investment
ABL Engineering Group provides completeequipment warranty and completed work. This confirms the company’s confidence inquality implementable solutions and protects the client’s investments from unforeseen risks.Warranty Maintenance is included in the terms of the contract and applies to all components of the dust extraction system.
Warranty for equipment and system components
Each element of the dust extraction system – cyclones, bag filters, cartridge filters, dust fans and pipelines – comes with an officialguarantee manufacturer. ABL Engineering Group’s own production in Temirtau (modern machine park, 2 workshops with an area of more than 1000 m²) allows you to controlquality each component at all stages of production. This eliminates hidden defects and ensures equipment reliability during the warranty period.
Warranty for installation and design work
The design and calculation of the dust extraction system is carried out by engineers with many years of experience.Warranty for design work means that the system will comply with all technical requirements, MPC and SanPiN standards, as well as ensure tightness and air purification efficiency. Installation work is carried out by 25 specialized teams, each of which has been trained and has experience at more than 40+ sites.Warranty installation covers correct installation, tightness of connections and correct calculation of air speed in the pipeline.
Warranty service and technical support
Warranty Service includes technical support, diagnostics and troubleshooting for a specified period. The head of the VET Korzhuk Lyubov Ivanovna and the Technical Department engineer Semenok Alexander Aleksandrovich provide a prompt response to any questions. The monitoring system allows you to identify potential problems before they become critical, which reduces the risk of production downtime.Quality service is confirmed by experience working with large clients, including ArcelorMittal.
Since 2009, presence on the Kazakhstan market proves that ABL Engineering Group stands behind its obligations. A warranty is not just a document, but a guaranteed commitment from the company to ensure the safety, efficiency and durability of the dust extraction system in your production facility.
12
Reviews and examples of projects: proof of the quality of work
Customer reviews and examples of completed projects confirm the quality of work of ABL Engineering Group. Since 2009, the company has sold more than40+ specialized projects at large manufacturing enterprises throughout Kazakhstan. Each project is a solution adapted to the specifics of production and the requirements of MPC and SanPiN standards.
Customer reviews of the work of ABL Engineering Group
Level clientsArcelorMittal, woodworking, metalworking and food processing plants trust ABL Engineering Group to provide critical systems for the removal of dust, shavings and sawdust. Positive reviews reflect not only the quality of installation, but also the professionalism of our own installation teams, who work synchronously on objects of varying complexity.
Clients note:
- Accuracy of technical calculations and tightness of installed systems
- Meeting work deadlines and minimizing production downtime
- Reliability of own-produced equipment (Temirtau, modern machine park)
- Competence of engineers and project management in solving complex problems
- Long-term support through maintenance and repairs
Examples of completed projects at production facilities
The portfolio of completed projects of ABL Engineering Group covers all major industries:
| Type of production | Solution | Result |
|---|---|---|
| Woodworking | Centralized dust extraction system with cyclones and bag filters | Complete removal of dust and sawdust, compliance with maximum permissible concentrations |
| Metalworking | Local suction with cartridge filters and dust fans | Sealed system, effective air purification in the work area |
| Food production | General exchange dust extraction with filters from proven European manufacturers | Removal of polluted air, compliance with SanPiN |
| Chemical production | Multi-stage system with suction pipes and special filters | Safe removal of harmful emissions and particles |
Each project includes the stages of design, production of equipment at our own facilities, installation and launch of the system. ABL Engineering Group engineers (under the leadership of Alexey Vladimirovich Korzhuk and Alexander Alexandrovich Semenok) perform calculations of air speed in the pipeline, determine the diameter of sections and select equipment that guarantees efficiency and durability.
Project examples are available upon request – contact ABL Engineering Group to learn more about solutions implemented in facilities similar to your production.
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Frequently Asked Questions
Dust extraction is a comprehensive system for removing dust, shavings, sawdust and harmful emissions from work areas. In production, it is necessary to ensure worker safety, compliance with MPC and SanPiN standards, as well as increase the efficiency of technological processes.
There are three maintype dust extractionsystems: local suction (spot removal of pollution at the source), general exchange dust extraction (air purification of the entire room) and centralized systems (for large production facilities). Correctchoose type are assisted by ABL Engineering Group specialists at the design stage.
Productivity calculated based on the volume of the room, the type of contaminants, the air speed in the pipeline and the required air exchange rate. ABL Engineering Group engineers perform detailed calculations of each parameter, ensuring the efficiency of the system.
Basicsequipment, whichused: cyclones (primary cleaning), bag and cartridge filters (fine cleaning), dust fans (creating air flow) and dust extraction pipelines. ABL Engineering Group works with equipment from proven European and Asian manufacturers, and also uses equipment from ABL’s partner plant.
Tightness provide possible through proper design of connections, use of sealing materials and quality control during installation. ABL Engineering Group conducts leak testing at every site.
The system shouldmatch MPC standards (maximum permissible concentration), SanPiN, occupational health and safety requirements. All ABL Engineering Group projects are developed in full compliance with the current legislation of Kazakhstan.
The cost depends on the complexity of the object, type of system, volume of equipment and deadlines. ABL Engineering Group provides free consultation and cost estimates based on the client’s technical specifications.
The timing depends on the scope of work and the complexity of the object. Thanks to its own equipment production and its own installation teams, ABL Engineering Group completes projects in the shortest possible time without loss of quality.
Yes, the company provides a full guarantee on equipment and work performed. This confirms ABL Engineering Group’s confidence in the quality of each project.
ABL Engineering Group works with woodworking, metalworking, food production, chemical production and other industrial facilities of any size. The portfolio includes clients at the level of ArcelorMittal.
The frequency of maintenance depends on the intensity of the system. ABL Engineering Group recommends regular maintenance and provides service contracts to ensure equipment reliability.
Yes,modernize existing system is possible. ABL Engineering Group specialists carry out diagnostics, identify bottlenecks and offer solutions to improve efficiency.
Benefits ownproduction ABL Engineering Group (Temirtau, modern machine park, 2 workshops >1000 m²): quality control at all stages, reduction of delivery times, cost optimization, possibility of customizing equipment for the specifics of the facility.
Since 2009, the company has implemented 40+ specialized projects at large industrialobjects. The portfolio includes factories, industrial complexes, shopping centers, warehouses and office centers throughout Kazakhstan.
Order consultation is simple: leave a request on the website or call the specialists of ABL Engineering Group. Engineers will analyze the facility and prepare a detailed estimate for design and installation.
ABL Engineering Group operates throughout Kazakhstan: Almaty, Astana, Temirtau, Shymkent, Aktobe. Our own installation teams ensure prompt implementation of projects in any region.
The company usesfilters proven European and Asian manufacturers. The choice of a specific model depends on the type of contamination, required performance and operating conditions.
Local dust extraction removes contaminants at the source of their formation (local suction), which saves energy.General exchange dust extraction purifies the air of the entire room. A combined approach is often used.
Select correctdiameter It helps to calculate the air speed in the pipeline, the volume of air exchange and the type of transported particles. An incorrect diameter reduces efficiency and increases energy costs.
Frequenterrors during design: incorrect calculation of productivity, ignoring the tightness of connections, non-optimal choice of pipeline diameter, insufficient air purification. ABL Engineering Group specialists avoid these mistakes thanks to many years of experience and expertise of the team.
Integrated Solutions
Submit the project or source data
The engineer will examine the materials and clarify the missing parameters. We will agree on the deadline for preparing a commercial proposal after checking the initial data.