Ventilation of industrial premises

Ventilation of industrial premises: an effective solution for a comfortable microclimate

Industrial facilities of any scale have strict requirements for air quality: excess heat from equipment, the release of dust and harmful substances, humidity changes – all this directly affects the health of personnel and labor productivity. ABL Engineering Group designs and installs ventilation systems for industrial premises that provide a comfortable microclimate, comply with SNiP and SanPiN standards and guarantee the safety of workers at each site.

A properly designed system solves several problems at once: organizes uniformfresh air supply into work areas, controlsflow rate andpressure in air ducts, maintains specified parameterstemperature andhumidity and also effectively removesdust andharmful impurities from the working area. Calculation of necessaryvolume andquantities supplied air is carried out individually – taking into account the area, technological processes and numberworkers.

Key principle: Ventilation of a production facility is not just air supply, but an engineering-calibrated balance of inflow, exhaust and cleaning, designed for specificplaces concentrations of pollutants and heat emissions.

What does a proper ventilation system provide?

• Comfortable working conditions— maintaining normalized parametersmicroclimate(temperature, humidity, air speed) in all working areas of the workshop or warehouse.
• Removal of harmful substances and dust— local exhaust systems above the sources of emissions prevent the spread of polluted air throughout the entire volume of the room.
• Cooling of process equipment— removal of excessheat from machines, furnaces and compressors prevents overheating and reduces the risk of emergency stops.
• Compliance with sanitary standards— all design solutions are developed in strict accordance with the requirementsSanPiN andSNiP, which excludes regulations from supervisory authorities.
• Fire safety— smoke removal and fire dampers are integrated into the overall ventilation scheme in accordance with standardsfire department security.
• Personnel health protection– stablefeed clean air reduces disease incidenceworkers and reduces lost working time.

How we calculate the system for your facility

ABL Engineering Group engineers perform a full cycle of work: from examining the premises and calculating the air exchange rate to developing working documentation and putting the system into operation. The calculation takes into account:

1. Generalvolume worker premises and layoutzones.
2. Quantitypersonnel and the nature of technological processes.
3. Sources of releaseheat, dust andharmful substances.
4. Required parameterstemperature, humidity andspeed air movement on workersplaces.
5. Acceptablepressure in the air duct network and equipment capacity.
6. NormsSNiP andSanPiN, relevant for this type of production.

Trust confirmed by experience and documents

Over the years, ABL Engineering Group has implemented40+ objects— factories, workshops, shopping centers, warehouse complexes. Among the clients –ArcelorMittal and other large industrial enterprises. Own production of equipment on 20 CNC machines in Temirtau allows you to controlquality at every stage. All systems are designed by a team of professional Technical Department engineers and delivered with a full set of technical documentation,certificates and compliance certificatesSNiP andSanPiN– this guarantees the passage of any inspections by supervisory authorities without criticism.

Our own installation teams work throughout Kazakhstan, ensuring that deadlines are met even at large distributed facilities. Each project is led by an assigned engineer – from technical specifications to commissioning and commissioning.

What problems does ventilation of industrial premises solve?

At industrial facilities of any scale, the absence or ineffectiveness of ventilation is not discomfort, but directrisk for personnel health, industrial safety and financial stability of the enterprise. Over the years of work and 40+ specialized objects, ABL Engineering Group records the same systemproblems, whichnecessary a well-designed system to eliminate.

Important: According to the requirements of SNiP and SanPiN, each production facilitynecessarily requires the presence of an efficient air exchange system. Failure to comply with the standards entails administrative liability and instructions from supervisory authorities.

Should understand: most industrial incidents are not related to force majeure, but to accumulated microclimate violations that were not addressed in a timely mannercontrol. Below are specific problems thatpreventing at the design stage, you protect both people and business.

• Accumulation of hazardous substances and contaminants. Production processes are accompanied by the release of dust, vapors, chemicalsemissions and aerosols. Without forced air exchange concentrationdangerous substances exceed the maximum permissible concentration, which creates a threat of acute poisoning and chronic diseases among workers. Ventilationcontrol level allowspollution in real time,preventing their accumulation to critical values.
• Microclimate disturbance and overheating. Heat release from equipment, furnaces and process lines without heat removal leads toviolation standard parameters of temperature and humidity. This reduces staff efficiency, increasesrisk thermal shock and reduces equipment life.
• Increased energy costs due to system inefficiencies. Outdated or incorrectly selected systems work “idle”: they circulate air without the desired effect, consuming excess electricity. Result –increased burden on the enterprise budget and growthcosts for operation. Correct calculation of air exchange, whichshould performed before installation eliminates this problem.
• Noise and vibration from ventilation equipment. An ill-designed system createsnoise exceeding sanitary standards. This not only reduces the concentration of personnel, but is also an independent violation of SanPiN requirements, recorded during inspections.
• Emergency stop of production. Overheating of electrical equipment, ignition of dust or accumulation of explosive gases when ventilation fails can lead toemergency situations. Systems designed to meet your requirementsfire department safety and equipped with backup circuits, eliminate this scenario.
• Non-compliance with standards and regulations of supervisory authorities. Committee for Sanitary and Epidemiological Control of the Ministry of Health of the Republic of Kazakhstan and the Labor Inspectoratenecessarily check air parameters.Violation SNiP and SanPiN standards entail fines, orders to eliminate and, in extreme cases, suspension of activities. Availability of a certified project and as-built documentation is the onlysafe a way to pass the test without any comments.

Each of the problems listednecessary to be eliminated even at the design stage – correcting errors after installation is many times more expensive. ABL Engineering Group engineers design systems taking into account the specifics of a particular production: type of emissions, area, thermal load and requirementsfire department security. Compliance with SNiP and SanPiN is confirmed by certificates and is included in the set of project documentation for each facility.

Processes of design, installation and maintenance of ventilation systems

A ventilation system for industrial premises designed from scratch is not a set of pipes and fans, but an engineering solution in which each component is designed for specific operating conditions. ABL Engineering Group carries out a full cycle of work: from development of technical specifications to commissioning of the facility and subsequent scheduled maintenance. Over the years, the company’s engineers have implemented 40+ objects – factories, warehouses, shopping centers, production buildings of any scale.

A team of professional engineers and managers – Head of the technical department Korzhuk Lyubov Ivanovna, Head of production Korzhuk Alexey Aleksandrovich, Technical Department engineer Semenok Alexander Aleksandrovich – leads each project from the first measurement to the final balancing of air flows. This approach eliminates gaps between stages and allows you to adjust system parameters at the drawing stage, and not after installation.

Stage 1. Calculation and design

Design begins with engineering calculations: the volume of air exchange, heat load, concentration of harmful emissions, SanPiN and SNiP requirements are determined. Based on this data, specialists develop air distribution schemes, select equipment – fans, air ducts, filters, recuperators – and compile a complete set of technical documentation.

• Development of aerodynamic schemes— calculation of air duct sections, flow rates, supply and exhaust zones.
• Selection of equipment— selection of supply and exhaust units, duct fans, control and automation systems, taking into account energy efficiency.
• Drawing up project documentation— drawings, specifications, explanatory notes, approval of supervisory authorities.

Stage 2. Installation of ventilation systems

The installation is carried out by 25 of our own teams, equipped with professional tools. Air ducts and components are produced at our own plant in Temirtau – 2 workshops with an area of ​​more than 1000 m², CNC machine park. This allows you to create non-standard elements exactly according to the design dimensions and meet installation deadlines even on large objects.

1. Marking of routes and fastening structures according to approved diagrams.
2. Installation of air ducts, fittings, silencers and valves.
3. Installation of ventilation units, recuperators and control systems.
4. Commissioning work: balancing, checking air flow, setting up automation.
5. Delivery of the object with execution of as-built documentation.

Stage 3: Maintenance and Operation

The longevity of the ventilation system directly depends on regular maintenance. ABL Engineering Group engineers develop maintenance schedules individually for each facility: frequency of inspections, replacement of filters, checking drives and bearings, monitoring microclimate parameters. A well-structured operating system allows you to maintain standard air exchange indicators throughout the entire service life of the equipment and timely adjust operating modes when the production load changes.

Expert position: A ventilation system designed without taking into account real heat and gas emissions will inevitably require expensive modifications already in the first year of operation. That is why calculation and design are not a formality, but the basis for the reliable operation of the entire complex.

To create effective ventilation for industrial premises at any facility in Kazakhstan, all you need to do is leave a request: ABL Engineering Group specialists will visit the site, conduct an inspection and prepare a technical proposal taking into account the individual requirements of your production.

Prices, terms and commercial conditions for ventilation of industrial premises

ABL Engineering Group offers transparent commercial conditions for the full cycle of work: from calculation and design to installation and subsequent maintenance of industrial premises ventilation systems. We work with the B2B segment – industrial facilities of any size, so each project receives an individual approach, taking into account the specifics of production, the volume of harmful emissions, workshop area and the requirements of SanPiN and SNiP.

Cost ventilation of production premises is formed individually. The final price is influenced by: the area of ​​the facility, the type of production, the composition and complexity of the equipment, the need for recuperators, filters and automation, as well as the remoteness of the facility. We are ready to provide a preliminary estimate after a technical inspection – without hidden extra charges or vague wording.

The company’s experience is working on the market since 2009 in industrial engineering and40+ specialized objects— allows us to accurately plan deadlines and meet them even in large productions. Among our clients –ArcelorMittal, metallurgical plants, shopping centers and warehouse complexes throughout Kazakhstan: Almaty, Astana, Temirtau, Shymkent, Aktobe.

Professional approach to each project: Our sales and project management department (Ildar Ildarovich Khasanov) and Technical Department engineers (Alexander Aleksandrovich Semenok, Lyubov Ivanovna Korzhuk) jointly formulate a commercial proposal, taking into account the real load on the system and regulatory requirements – without overestimating the scope of work.

What is included in the comprehensive agreement with ABL Engineering Group:

• Technical audit of the facility— engineer visit, measurements, analysis of harmful emissions and microclimate parameters
• Development of project documentation— calculation of air ducts, selection of fans, filters, heat exchangers and automation
• Installation by our own teams— 25 professional teams, no subcontracting
• Commissioning and commissioning of the facility— with a full package of technical documentation
• Scheduled Maintenance— under a contract, with fixed deadlines and scope of work