Cyclones Article TsN-15

Cyclone ABL TsN-15

A cyclone is a dry inertial cleaning device: the dusty stream swirls, the particles are thrown towards the wall and poured into…

Cost of equipment By calculation

Calculated after specifying the performance, execution and composition of the supply.

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Air consumption
15,000–60,000 m³/h
Pressure
1,500 Pa
Size range
nominal airflow (range), d50 efficiency, height, steel thickness
ABL-CN15-400
1,600 m³/h (1,150–2,050), d50 3.7 µm, height 1,823…

Engineering solution

What this equipment is designed to solve

A cyclone is a dry inertial cleaning device: the dusty stream swirls, the particles are thrown towards the wall and poured into a hopper, and the gas exits through the central pipe. It is used for coarse and medium-sized dust as an independent or preliminary step before the filter.

The efficiency of a cyclone cannot be assigned to one percent without the fractional composition, density and gas flow rate. The diameter, number of devices, resistance and expected result are calculated from the initial process data.

Application

Suitable applications

  • Metallurgy and casting: dust extraction of furnaces, shot blasting and cleaning areas
  • Woodworking and chipboard production: shavings, sawdust - as the first step
  • Grain processing, mixed feed, elevators: dust extraction of elevators and conveyors
  • Mining and processing plants, crushing and screening complexes, cement: mineral dust
  • Thermal power plants and boiler houses: ash and underburning of the coarse fraction

Technical data

Characteristics

Size rangenominal airflow (range), d50 efficiency, height, steel thickness
ABL-CN15-4001,600 m³/h (1,150–2,050), d50 3.7 µm, height 1,823 mm, steel 3 mm
ABL-CN15-5002,450 m³/h (1,750–3,200), d50 4.1 µm, height 2,280 mm, steel 3 mm
ABL-CN15-6003,550 m³/h (2,550–4,600), d50 4.5 µm, height 2,735 mm, steel 3 mm
ABL-CN15-7004,850 m³/h (3,450–6,250), d50 4.9 µm, height 3,191 mm, steel 3 mm
ABL-CN15-8006,350 m³/h (4,500–8,150), d50 5.2 µm, height 3,647 mm, steel 3 mm
ABL-CN15-9008,000 m³/h (5,750–10,300), d50 5.5 µm, height 4,104 mm, steel 4 mm
ABL-CN15-10009,900 m³/h (7,050–12,700), d50 5.8 µm, height 4,560 mm, steel 4 mm
ABL-CN15-120014,250 m³/h (10,200–18,300), d50 6.4 µm, height 5,471 mm, steel 4 mm
ABL-CN15-140019,400 m³/h (13,850–24,950), d50 6.9 µm, height 6,383 mm, steel 5 mm
ABL-CN15-160025,350 m³/h (18,100–32,550), d50 7.3 µm, height 7,295 mm, steel 5 mm
Pressure dropabout 1,140 Pa across the range (calculated)
Designcylindrical shell, cone, outlet pipe, 15° inclined inlet, inspection hatch
ManufacturingTemirtau: CNC plasma cutting, rolling of shell and cone, MIG/MAG welding, seam tightness check, coating at least 80 µm
Data sourcecalculated parameters per ABL design documentation; confirmed during selection

Конструкторская документация ABL (расчётные параметры)

For procurement and approval

Documentation

Catalog of dust extraction and dust collection systems591 KB
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Frequently Asked Questions

Yes – for coarse and medium dry dust, when emission standards are achieved in one inertial stage. For fine dust finer than 5 microns, sticky and fibrous dust, as well as with strict maximum permissible concentrations for the fine fraction, a bag or cartridge filter is installed after the cyclone.

The angle of the lid and the geometry of the body. TsN-11 gives the greatest efficiency with greater hydraulic resistance, TsN-24 – the highest throughput with less resistance, TsN-15 – a universal balance of efficiency and resistance. We select the series based on dust content and required cleaning.

Cyclone (single, group or battery), dust collection hopper, airlock or flasher, support structures. The material and design (explosion-proof, heat-insulated, abrasion-resistant) are selected according to the site conditions.

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