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Read More →Maintenance of smoke removal systems in Kazakhstan
- Scheduled and emergency inspections in accordance with SN RK 2.02-01 and test standards for smoke protection of the Republic of Kazakhstan
- Test reports for fire inspections
- We service equipment from all manufacturers
- own installation teams throughout Kazakhstan, on-site 24/7
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01
Smoke ventilation maintenance: mandatory compliance without penalties
Article published: 2024. Last updated: current as of today.
Maintenance of smoke exhaust systems is not an option, butmandatory requirement of current regulations. In Kazakhstan and Russia, smoke control systems must complySN RK 2.02-01, smoke protection testing standards of the Republic of KazakhstanandFederal Law Technical Regulations of the Republic of Kazakhstan on Fire Safety, as well as federal fire safety rules and building codes of the Republic of Kazakhstan. Non-compliance entails fines from the Ministry of Emergency Situations of the Republic of Kazakhstan, production stoppage and the risk of people’s lives in a fire.
ABL Engineering Group provides full maintenance of smoke control systems for industrial facilities, guaranteed to comply with all current regulations. Each maintenance is completed with up-to-date test reports – documents necessary for the audit of the state inspection. Our PTO engineers are guided by the requirements of the Russian and Kazakh regulatory framework, ensuring full transparency and documentation of each stage.
What do we check during maintenance?
The smoke control system maintenance process includes checking the following components:
- Smoke exhaust valves— tightness, valve stroke, operation by control signal, condition of seals
- Fans and ventilation units— vibration, noise level, air flow performance, bearing condition
- Automatic control— smoke and temperature sensors, relays, controllers, correct operation logic
- Control circuits— electrical circuits, cable routes, connections, insulation integrity
- Air ducts and smoke removal devices— tightness of connections, absence of blockages, condition of protective screens
Frequency and regulatory framework for maintenance
The frequency of inspections is established by regulatory documents: smoke removal systems are checked in accordance with the schedule defined inSN RK 2.02-01(usually once every 12 months for basic checks, quarterly for visual inspection). Test rules are regulatedsmoke protection testing standards of the Republic of Kazakhstan, which defines the methodology and evaluation criteria.Federal Law Technical Regulations of the Republic of Kazakhstan on Fire Safety establishes fire safety requirements, including mandatory maintenance.
Our engineers –Korzhuk Lyubov Ivanovna(Head of the Technical Department) andSemenok Alexander Alexandrovich(Power supply engineer) – know the specifics of industrial facilities and the requirements of smoke control systems at the expert level. They personally control the quality of each maintenance and prepare test reports that comply with all provisions of the current regulatory standards.
Why choose ABL Engineering Group
- work experience since 2009 on the Kazakhstan market, 40+ specialized objects
- Clients: ArcelorMittal, large factories, shopping centers, warehouses, office centers
- Own production of equipment(Temirtau, modern machine park, 2 workshops >1000 m²) – guarantee of quality and independence
- own installation teams throughout Kazakhstan (Almaty, Astana, Temirtau, Shymkent, Aktobe)
- We service equipment leading global manufacturers – regardless of the brand of installed components
- Full documentation— each maintenance is completed with test reports signed by a technical maintenance engineer
Test reports: documents that are required when checking the Ministry of Emergency Situations
After each maintenance you receivetest reports with the results of inspections – documents that are required during inspection by the Ministry of Emergency Situations and the state inspection. The protocol contains:
- Date and time of maintenance
- List of tested system components
- Measurement results (vibration, noise, performance)
- Identified defects and recommendations
- Signature and seal of a technical maintenance engineer
We ensure that your smoke extraction system meets regulatory requirements and will function in the event of a fire. All protocols are stored in electronic and paper form and are available at any time.
02
For which objects and equipment do we carry out smoke ventilation maintenance?
ABL Engineering Group services smoke control systems for industrial facilities of any size. Our specialization covers factories, shopping centers, warehouses and office centers throughout Kazakhstan – from Almaty and Astana to Temirtau, Shymkent and Aktobe.
We work exclusively with industrial buildings and production facilities. Our portfolio includes clients of the levelArcelorMittal, large factories, shopping and warehouse complexes, as well as office centers with developed smoke removal systems.
Industrial facilities: factories, shopping centers, warehouses, office centers
Smoke control systems in industrial buildings require special attention to components located in different zones and areas of the facility. We carry out maintenance of smoke removal systems in:
- Production premises– where the system must operate at high temperatures of combustion and combustion of materials
- Warehouse buildings— taking into account the specifics of storage and calculation of air volume by area and height
- Shopping centers— in corridors, halls, staircases and elevator shafts
- Office centers— in common areas and enclosed spaces with an automatic control system
System components that we check: valves, fans, automation
During smoke ventilation maintenance, we inspect all critical structural and installation components:
- Smoke exhaust valves— checking tightness, mobility and compliance with pressure parameters
- Exhaust and supply ventilation fans– measurement of air flow, flow speed and power
- Air ducts— visual inspection of structures for integrity and tightness
- Automation and control circuits— checking the operation of sensors, relays and switching systems in case of fire
- Control devices— testing the operating mode and switching on in emergency mode
All inspection results are documented in test reports that confirm the system’s compliance with the requirements of SN RK 2.02-01, the test standards for smoke protection of the RK and the Technical Regulations of the RK on fire safety.
Support for equipment from any manufacturer
We have experience in servicing equipment from leading manufacturers, which allows us to guarantee the reliable operation of smoke removal systems, regardless of the brand of installed components:
- Electric actuators and smoke exhaust valves— units with high requirements for operating accuracy
- Ventilation devices for industrial use— installations widely used in factories and warehouses
- Systems with advanced control automation— equipment from proven European and Asian manufacturers
- Equipment adapted to the conditions of Kazakhstan— including ABL’s own products
Thanks to our own production of equipment in Temirtau (modern machine park, 2 workshops with an area of more than 1000 m²), our engineers deeply understand the design and operating principle of components. This allows us to quickly diagnose faults and carry out repairs without long production downtime.
own installation teams, operating throughout Kazakhstan, provide prompt maintenance of smoke control systems at facilities of any size and complexity. Our specialists, includingKorzhuk Lyubov Ivanovna(Head of the Technical Department) andSemenok Alexander Alexandrovich(Production Engineer), have many years of experience working with industrial equipment and know the specifics of each type of facility.
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How does maintenance work: stages and frequency?
Maintenance of smoke ventilation is not an optional procedure, but a mandatory requirement of regulatory documents (SN RK 2.02-01, smoke protection testing standards of the Republic of Kazakhstan, Technical regulations of the Republic of Kazakhstan on fire safety). Maintenance is carried out according to a clearly established schedule with all results recorded in test reports. When calculating and determining the parameters of the system, the heat of combustion of materials, pressure loss and resistance in the air duct network, the width, dimensions and height of the facility’s premises are taken into account.
Maintenance stages: from diagnosis to protocol
The maintenance process includes several successive stages:
- Diagnostics and determination of system parameters. Our engineers conduct an initial check of all components, determine the current condition and record the initial parameter values. Diagnostics, including measurement of air flow, network pressure, air duct flow rate and equipment temperature readings.
- Checking smoke exhaust valves. We control tightness, smooth operation, and absence of mechanical damage. We measure the valve resistance at various positions. The results are recorded in test reports indicating the number of elements tested.
- Fan testing. We check the functionality, absence of vibrations, and correct rotation. We measure parameters in operating mode: volume flow, outlet pressure, specific power. We determine whether the actual values correspond to the design characteristics.
- Checking control and automation circuits. We test the activation of the system, the activation of sensors, and the correctness of control signals. We check automatic diagnostic functions, wiring integrity, absence of breaks and short circuits. The number of sensors and their functionality are documented.
- Preparation of documentation. Based on the results of all inspections, test reports are drawn up with the signature of an expert, indicating the date, time and all measured parameter values.
Check intervals for valves, fans and control circuits
The frequency of maintenance established by the standards depends on the type of object and risk category:
- Annual checks— minimum standard for working with smoke control systems. Includes checking all valves, fans, control circuits, and determining the current parameter values.
- Semi-annual tests— used in high-risk conditions (facilities with a large number of people, critical industries). Includes more detailed diagnostics and measurement of all system parameters.
- Methodical recommendations are defined in methodological documents and are consistent with the requirements of the regulatory framework. Each method takes into account the specifics of the installed equipment and the area of the facility.
Every inspection is documented. The results are recorded in test reports, which become evidence of compliance with standards when inspected by the Ministry of Emergency Situations of the Republic of Kazakhstan.
Smoke removal parameters: air flow, pressure, speed, temperature
During maintenance, we monitor key system parameters:
| Parameter | What we check | Norm | Example value |
|---|---|---|---|
| Air consumption | Volume of flow rate of removed air masses in smoke removal mode | According to the design documentation of the facility | 12,000–18,000 m³/h (volume 2000 m²) |
| Pressure (backup) | Excessive back pressure in stairwells and vestibules | Not less than 12.5 Pa (according to SN RK 2.02-01) | 15–20 Pa |
| Flow rate | Speed of air movement in channels and air ducts | Within the established operating mode | 3–5 m/s in main air ducts |
| Temperature | Monitoring equipment overheating during system operation | Within manufacturer’s acceptable standards | +40…+60°C (fans) |
| Network resistance | Pressure losses in air ducts and fittings | According to the calculated values of the project | 50–150 Pa (depending on network size) |
All measurements are carried out using calibrated equipment. The results are recorded in test reports indicating the date, time, signature of the engineer and comparing the actual values with the standard values. When deviations are identified, recommendations are made to eliminate defects.
Control and automation: checking control circuits and system activation
The smoke ventilation control system is a critical element that determines its response in the event of a fire. During maintenance we check:
- Control circuits— integrity of wiring, absence of breaks and short circuits, correct connection of sensors.
- Automation and sensors— correct operation of smoke sensors, temperature sensors, and manual power buttons. We check the number of sensors and their location according to the project.
- Turning on the fans— we check that the fans are turned on according to the control signal without delay, and develop the rated power.
- Air supply and removal— we control the synchronization of supply and removal of air flows, compliance of flow rates with design values.
- Communication networks— if the system is included in the general automation of the building, we check the correctness of signal transmission and the absence of delays in operation.
All elements of the control circuit are tested in real operation mode. The results of switching on, response time and operation are recorded in test reports indicating all measured parameter values.
Minimizing downtime: we work without stopping production
ABL Engineering Group has experience since 2009 in working with industrial facilities (40+ specialized facilities). We understand that stopping production means losses. Therefore:
- We carry out maintenance while the system is operating, without shutting down the equipment, using techniques that minimize network resistance and pressure loss.
- We use methods that minimize the impact on the technological process and do not require a complete stop of ventilation.
- We coordinate the inspection schedule with your production schedule, taking into account the width, size and height of the premises, and the area of the facility.
- We have our own installation teams, ready to work at a convenient time and on objects of any size.
Our specialists –Korzhuk Lyubov Ivanovna(Head of the Technical Department) andSemenok Alexander Alexandrovich(Production and Technical Department engineer) – know the specifics of industrial facilities and know how to organize work without critical stops. They carry out diagnostics, determine system parameters, draw up test reports and make recommendations for optimization.
After each maintenance you receive: a complete package of test reports indicating all measured parameter values, a certificate of completion of work, recommendations for eliminating identified defects (if any), documentation confirming compliance with standardsSN RK 2.02-01andsmoke protection testing standards of the Republic of Kazakhstan.
Example: Maintenance of the smoke removal system at the ArcelorMittal plant
At the ArcelorMittal production site (Temirtau, facility area 5000 m²), we carried out a complete maintenance of the smoke removal system. The diagnostics revealed wear of the smoke exhaust valves and a deviation of the pressure in the network from the standard values. The valves were replaced, the sensors were calibrated, and all parameters were measured (air volume flow, pressure, flow rate, temperature). Result: the system fully compliesSN RK 2.02-01, the Ministry of Emergency Situations report was received. Maintenance time is 2 days without stopping production.
Smoke removal maintenance cost calculator
04
Design and documentation of a smoke control system
The article is relevant for 2024. Regulatory framework: SN RK 2.02-01, test standards for smoke protection of the Republic of Kazakhstan, Technical regulations of the Republic of Kazakhstan “General requirements for fire safety”.
Designing a smoke control system is the foundation for reliable smoke removal in case of fire. At the development stage, ABL Engineering Group engineers create a complete package of documents taking into account the specifics of your facility: area of premises, floor heights, type of production and regulatory requirements. Each system drawing contains calculations of air flow, pressure and head pressure parameters, as well as specifications of components (smoke exhaust valves, fans, automation and related equipment from trusted manufacturers). Our design team uses cutting-edge techniques to ensure that every design meets all safety requirements.
Our specialists use modern calculation methods in accordance with ABOK recommendations and VNIIPO reference books, relying on a database and regulatory materials, so that the system works reliably and meets all the requirements of supervisory authorities. The experience of our designers guarantees the accuracy of each calculation and the reliability of the final result.
Design stages: from analysis to implementation
| Stage | Description | Result |
|---|---|---|
| 1. Analysis of the object | Inspection of premises, determination of areas, heights, type of production | Terms of reference and initial diagram |
| 2. Calculations | Calculation of air volume, flow speed, network resistance, pressure and headwater | Design schemes and aerodynamic calculations |
| 3. Selection of equipment | Selection of components taking into account the requirements of standards and object parameters | Equipment specification and functional diagram |
| 4. Coordination | Coordination of drawings with the requirements of the Ministry of Emergency Situations of the Republic of Kazakhstan and state supervisory authorities | Approved project and agreed scheme |
| 5. Documentation | Preparation of a complete package of documents, ready for installation and audit | Project documentation and installation diagrams |
Calculation example: smoke control system in a production hall
Let’s consider a typical facility – a production workshop with an area of 1200 m², ceiling height 8 m, type of production: metalworking (as at ArcelorMittal facilities). When designing such an object, our engineers develop a detailed diagram taking into account all the features.
- Required air volume: according to SN RK 2.02-01, industrial premises require 6 air changes per hour. Calculation: 1200 m² × 8 m × 6 = 57,600 m³/h.
- Fan selection: installation with a power of 15–22 kW, depending on the network resistance and air duct layout; We select equipment for the task.
- Smoke exhaust valves: Motorized valves, activated at 72°C or by fire alarm system.
- Project development time: 10–15 working days (depending on complexity).
- Design cost: 150,000–250,000 tenge (depending on area and complexity).
Contents of the package of documents and test reports
After completion of development and installation, the system is tested. We provide a full package of materials:
- Test reports— results of checking all system parameters (air flow, pressure, tightness);
- Documents of compliance SN RK 2.02-01, test standards for smoke protection of the Republic of Kazakhstan and Technical Regulations of the Republic of Kazakhstan on fire safety, indicating versions and dates of relevance;
- Drawings systems in electronic (PDF, DWG) and printed form, including functional diagrams;
- Specification of equipment and materials with manufacturer certificates;
- Certificates of completed work and warranty obligations;
- Operating and maintenance instructions.
The entire package of documents is ready for presentation during the audit of the Ministry of Emergency Situations and inspections of supervisory authorities. Transparency and completeness of materials are the key to the absence of fines and reprimands. ABL Engineering Group projects are audited by the Ministry of Emergency Situations thanks to the careful work of our designers.
Equipment comparison: choosing the best option
| Parameter | Smoke exhaust valves | Fans | Automation and control |
|---|---|---|---|
| Purpose | Smoke suppression and duct sealing | Removing smoke and air pressure | System activation and monitoring |
| Selection criteria | Tightness, reliability of the electric drive | Performance, temperature resistance | Fire Alarm Compatible |
| Cost | Depends on size | Depends on power | Depends on configuration |
| Warranty | According to the supply agreement | According to the supply agreement | According to the supply agreement |
Reference materials and operating recommendations
Each project is accompanied by reference materials and recommendations:
- Application with a description of the operating modes of the system (normal mode, smoke removal mode, maintenance);
- Information on the frequency of maintenance in accordance with SN RK 2.02-01 (monthly checks, annual tests);
- Step-by-step instructions for testing valves, fans and control circuits;
- Contact details of ABL Engineering Group specialists for consultation and support.
This knowledge base helps your team effectively manage your smoke control system and identify potential problems early. ABL Engineering Group engineers – Lyubov Ivanovna Korzhuk (Head of Technical Operations) and Alexander Aleksandrovich Semenok (Production Engineering Engineer) – are ready to answer any questions about operation and maintenance. Phone: +7 (771) 006-77-11, email: mail@abl.kz.
05
Fire safety: guarantee of operability of the smoke removal system
Regular maintenance ensures that the smoke extraction system will function flawlessly in the event of a fire. This is not a formality – it is a critical requirement of the regulationsSN RK 2.02-01, test standards for smoke protection of the Republic of Kazakhstan and Technical regulations of the Republic of Kazakhstan on fire safety, which determines the success of evacuating people and preventing the spread of smoke and combustion products throughout the building.
We check all system components for compliance with fire protection requirements:
- Smoke exhaust valves— checking for tightness, operation when the automation is triggered, absence of corrosion and mechanical damage;
- Fans and exhaust devices— measuring air flow, checking vibration, condition of bearings, performance at maximum loads;
- Control circuits and automation— testing smoke detectors, checking electrical circuits, functionality of switching systems in case of fire;
- Air ducts and channels— inspection for clogging, tightness, absence of obstacles to the removal of smoke and gases.
Each service is completedtest report, which confirms the system’s compliance with protection standards and readiness for evacuation in the event of a fire. This document is critical during inspections by the Ministry of Emergency Situations of the Republic of Kazakhstan and safety audits of industrial facilities.
Why is this important now: Failure to comply with fire protection requirements entails fines, production stoppage and criminal liability if a fire occurs. ABL Engineering Group has experience since 2009 in the Kazakhstan market and 40+ specialized facilities – from ArcelorMittal to large factories, shopping centers and warehouses. Our engineers Lyubov Ivanovna Korzhuk (Head of Technical and Technical Operations) and Alexander Aleksandrovich Semenok (Production Technical Engineering Engineer) guarantee that the smoke removal system will be protected from failures in the event of a fire.
“Fire safety is not an option. This is a commitment to the people who work on your site and to the law. Every inspection of system components is an investment in preventing disaster.”— Lyubov Ivanovna Korzhuk, Head of Technical and Technical Operations, ABL Engineering Group.
06
Recommendations for the selection and application of maintenance methods
The choice of optimal methods for maintaining smoke ventilation depends on the type of room, characteristics of the equipment and the requirements of current standards (SN RK 2.02-01, test standards for smoke protection of the Republic of Kazakhstan, Technical regulations of the Republic of Kazakhstan on fire safety). When applying maintenance methods, it is necessary to take into account the specifics of each object: area, configuration of air ducts, type of installed equipment (valves, fans, automation and related components) and operating mode.
Our engineers –Korzhuk Lyubov Ivanovna(Head of the Technical Department) andSemenok Alexander Alexandrovich(Provisioning engineer) – will help determine the optimal schedule and scope of maintenance depending on the conditions of your facility. When choosing methods, the frequency of inspections established by regulations and the ability to minimize production downtime should be taken into account.
Selection of maintenance methods depending on the type of room and equipment
The application of maintenance methods must take into account the specific conditions of the facility. Industrial enterprises, warehouse complexes and shopping centers use various approaches to maintaining smoke control systems. The choice of technique depends on:
- Type and area of the protected premises;
- Design and components of the smoke removal system;
- Requirements of regulatory documentation for the frequency of inspections;
- Possibility of carrying out maintenance without stopping the production process.
ABL Engineering Group has experience in applying maintenance methods at 40+ sites throughout Kazakhstan. Our own production base (Temirtau, modern machine park, 2 workshops with an area of more than 1000 m²) allows us to use equipment from well-known manufacturers and provide high quality service.
Engineers’ recommendations: optimal schedule and scope of maintenance
When choosing a maintenance schedule, you should take into account regulatory requirements and the specifics of your facility. The recommendations of our specialists are based on practical experience of working with ArcelorMittal-level clients, large factories, shopping centers and warehouse complexes.
In each case, the possibility of optimizing the maintenance schedule depends on:
- Results of previous tests and condition of system components;
- Operating conditions and intensity of use of smoke ventilation;
- Requirements of the Ministry of Emergency Situations of the Republic of Kazakhstan and regulatory documents for the frequency of inspections;
- Possibility of coordinating maintenance with the production schedule.
Our engineers will develop a customized maintenance plan that will ensure compliance with regulations and ensure the system remains operational in the event of a fire. After each maintenance you will receive test reports with detailed documentation.
Application of methods and procedure for carrying out maintenance
The methods used during maintenance include checking all components of the smoke removal system: valves, fans, control circuits and automation. The use of standardized methods allows us to ensure full compliance with the requirements of SN RK 2.02-01 and the test standards for smoke protection of the Republic of Kazakhstan.
When using maintenance methods, the following steps are taken into account:
- Visual inspection and diagnostics of equipment condition;
- Functional testing of valves and fans;
- Checking control circuits and automatic systems;
- Measurement of air flow and pressure parameters;
- Documenting results and drawing up test reports.
ABL Engineering Group’s own installation teams, working throughout Kazakhstan, ensure prompt maintenance at facilities of any scale. The use of modern equipment and techniques guarantees quality of service and compliance with regulatory requirements.
07
Why choose ABL Engineering Group: experience, competence, reliability
ABL Engineering Group— this is work since 2009 on the Kazakhstan market, 40+ specialized facilities and our own equipment production. We work with demanding clients (ArcelorMittal, large factories, shopping centers, warehouses, office centers) and guarantee full compliance with regulationsSN RK 2.02-01, smoke protection testing standards of the Republic of KazakhstanandTechnical regulations of the Republic of Kazakhstan on fire safety. Current for 2024.
experience since 2009: 40+ specialized facilities in Kazakhstan
There are few companies with experience in the maintenance of smoke removal systems. We are one of them. Over the course of a decade and a half, methods have been developed and processes have been implemented that determine the quality of maintenance at industrial facilities. Each of the 40+ specialized projects is experience that we apply in current projects. Our specialists know how ventilation systems work in various conditions: from metallurgical plants to logistics centers.
Client portfolio: ArcelorMittal, factories, shopping centers, warehouses, office centers
Organizations and companies that choose our company are united by one thing: a commitment to quality and regulatory compliance. ArcelorMittal, large industrial enterprises, shopping centers and warehouse complexes are the customers who set reliability standards. They choose us because they understand: servicing a smoke removal system is not a formality, but a guarantee of fire safety.
Own production of equipment: independence and deep competence
The company has its own production in Temirtau (modern machine park, 2 workshops with an area of more than 1000 m²). This means we don’t just service equipment from the world’s leading manufacturers – we understand it at the design and manufacturing level. The specialist knowledge required to diagnose and repair valves, fans and control circuits is fully available. We can manufacture or repair the required components in-house, which guarantees the efficiency and quality of the inspection.
Qualified engineers and own installation teams throughout Kazakhstan
Servicing a smoke exhaust system is a complex of works that requires a high-level specialist. ABL Engineering Group employs:
- Korzhuk Lyubov Ivanovna— Head of technical maintenance, supervises all aspects of technical maintenance;
- Semenok Alexander Alexandrovich— Technical Department engineer, responsible for conducting tests and drawing up reports.
Our own installation teams working throughout Kazakhstan (Almaty, Astana, Temirtau, Shymkent, Aktobe) ensure prompt execution of maintenance without delays. Each team has the specialized tools and knowledge needed to inspect valves, fans, automation and circuit controls. After completion of the work, we provide test reports confirming the system’s compliance with regulatory requirements.
Frequency and content of maintenance of smoke removal systems
According to the standards of SN RK 2.02-01, maintenance is carried out at least once a year; High-risk facilities require inspection twice a year. We check the main components of the system:
- Smoke removal valves (tightness, shutter stroke);
- Fans (vibration, noise, performance);
- Automation and smoke control systems (sensors, relays, control circuits);
- Electrical connections and grounding.
The result of each inspection is documented in a test report, which serves as evidence of compliance with fire safety requirements during inspections by the Ministry of Emergency Situations of the Republic of Kazakhstan.
Result: ABL Engineering Group ensures that your smoke removal system fully complies with SN RK 2.02-01, the test standards for smoke protection of the RK and the Technical Regulations of the RK on fire safety, is ready for trouble-free operation in case of fire and successfully passes fire inspections.
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Read More →Frequently Asked Questions
The minimum frequency is once a year. However, for high-risk facilities (with a large number of people, critical industries) it is recommended to carry out maintenance twice a year (semi-annual tests). The schedule is consistent with the requirementsSN RK 2.02-01and the specifics of your object.
The protocol contains: the date and time of the maintenance, the name of the engineer, all measured values of parameters (air volume flow, pressure, flow rate, temperature, network resistance), the results of checking valves and fans, the state of control circuits, identified defects and recommendations for their elimination. The protocol is signed by the expert and becomes proof of compliance with the standards.
Main regulatory documents:SN RK 2.02-01 “Heating, ventilation and air conditioning. Smoke protection”, smoke protection testing standards of the Republic of Kazakhstan “Smoke protection systems”, Technical regulations of the Republic of Kazakhstan on fire safety “Technical regulations on fire safety requirements”. All requirements are taken into account when carrying out maintenance and drawing up test reports.
The maintenance time depends on the area of the facility, the complexity of the system and the number of components. For an object with an area of 500–2000 m², maintenance usually takes 1–2 days. Larger properties (5000 m² and above) may require 3-5 days. We coordinate the work schedule to minimize the impact on production.
Yes, we carry out maintenance while the system is operating, without shutting down the equipment. Our methods allow you to check all components, measure parameters and draw up test reports without interrupting the ventilation operation. This is especially important for critical production facilities, where downtime is unacceptable.
When defects are identified, we make recommendations for their elimination and indicate them in the test report. Defects can be eliminated by us (replacement of valves, repair of fans, calibration of sensors) or you can contact another contractor. After eliminating the defects, a re-inspection is carried out and a new test report is drawn up confirming compliance with the standards.
Need help maintaining your smoke exhaust systems? Contact ABL Engineering Group. Our specialists will conduct diagnostics, determine the parameters of your system and draw up a test schedule without stopping production. Get a free consultation: call us or fill out the application form on the website.
The article was prepared by: Lyubov Ivanovna Korzhuk, Head of Technical and Technical Services, ABL Engineering Group. Verified by: Alexander Aleksandrovich Semenok, VET Engineer. Publication date: 2024.
- work experience since 2009 in the industrial engineering market in Kazakhstan;
- 40+ specialized objects(factories, shopping centers, warehouses, office centers);
- Own production equipment in Temirtau (modern machine park, 2 workshops with an area of more than 1000 m²);
- own installation teams, working throughout Kazakhstan;
- projects are audited by the Ministry of Emergency Situations of the Republic of Kazakhstan;
- Clients: ArcelorMittal, large industrial enterprises, retail chains;
- Quality guarantee and full responsibility for compliance.
Contact us for consultation and project cost calculation:
- Phone: +7 (771) 006-77-11
- Email: mail@abl.kz
- Address: Kazakhstan, Temirtau, st. Kasym Amanzholova, 9
- Operating mode: Mon-Fri from 09:00 to 18:00
Submit a design request: indicate the area of the facility, type of production, required time frame. Our engineer will contact you within 24 hours.
Additional services of ABL Engineering Group: maintenance of smoke control systems, testing and recording, installation of equipment, consultations on standards, processing of design documentation.
After each service, we issue a test report indicating the tested components, measurement results and a conclusion on compliance with standards. All necessary data is given in a document that is signed by a technical maintenance engineer and serves as evidence during inspections by the Ministry of Emergency Situations of the Republic of Kazakhstan.
Yes, our own installation teams work throughout Kazakhstan: Almaty, Astana, Temirtau, Shymkent, Aktobe and surrounding regions. We service industrial facilities of any size.
The cost depends on the complexity of the system, the number of components and the frequency of inspections. We provide a free consultation and estimate based on an inspection of your smoke removal system.
Checking valves (tightness, shutter stroke), fans (vibration, performance), automation and control circuits, electrical connections. All work is carried out in accordance with the test standards for smoke protection of the Republic of Kazakhstan and SN RK 2.02-01. Our engineers will tell you more about the content of each stage.
We guarantee full compliance of the system with regulations and readiness to successfully pass fire safety inspections. If defects are detected, we will offer options for repairing or replacing components using equipment from trusted manufacturers.
Discuss your smoke extraction system with our engineers. The first consultation and examination are free. The assistance of ABL Engineering Group specialists is available in all regions of Kazakhstan.Contact us: phone, email or fill out the application form on the website. We will respond within 24 hours.
The frequency of inspections of the smoke control system is established by current regulatory requirements. According to the provisions of SN RK 2.02-01 and the test standards for smoke protection of the Republic of Kazakhstan, smoke removal systems must be checked at least once a year. However, critical components (valves, fans, control circuits) may require more frequent testing depending on the operating conditions of the facility.
| System component | Check frequency |
|---|---|
| Smoke exhaust valves (tightness test) | 1 time per year |
| Fans (vibration, performance testing) | 1 time per year |
| Automation and smoke detectors (testing logic of operation) | Once a year (high-risk objects – 2 times) |
| Air ducts (inspection for corrosion, clogging) | 1 time per year |
ABL Engineering Group specialists determine the optimal inspection schedule based on an analysis of the system design and facility characteristics, ensuring full compliance with government inspection.
During maintenance, all key elements of the smoke removal system are checked:
- Smoke exhaust valves— testing for tightness, checking smooth operation, operation when the automation system is activated, measuring response time;
- Fans— monitoring vibration, noise, performance, condition of bearings and electric motor, checking fastening and balancing;
- Automation and control circuits— checking smoke detectors, power buttons, electrical circuits, operation logic, integrity of cable lines;
- Ducts and network elements— visual inspection for corrosion, clogging, leaks, checking fasteners and insulation.
The results of all inspections are recorded in test reports indicating the parameters, identified deviations and recommendations for eliminating defects.
Maintenance of smoke ventilation is regulated by the following regulatory documents:
- SN RK 2.02-01(ed. 2012) – Heating, ventilation and air conditioning. Design and construction requirements;
- smoke protection testing standards of the Republic of Kazakhstan— Ventilation and air conditioning systems. Safety;
- Federal Law No. 123-FZ(dated July 22, 2008) – Technical regulations on fire safety requirements;
- Fire regulations Russian Federation (PPR RF) – mandatory requirements for the maintenance and testing of smoke removal systems.
Compliance with these documents is mandatory and is verified by the bodies of the Ministry of Emergency Situations of the Republic of Kazakhstan and the state inspection during scheduled and unscheduled inspections.
A test report is a documentation containing the results of all checks and measurements performed during maintenance. The protocol includes:
- Description of the equipment and installation being tested (make, model, year of manufacture);
- Methods and test results for each component (testing valves, checking fans, diagnostics of automation);
- Values of measured parameters (fan performance, valve tightness, automatic response time, vibration level);
- Identified defects, corrosion of air ducts, system clogging and recommendations for elimination;
- Signatures of the specialists who carried out the tests and the seal of the organization.
The protocol is issued to the customer in the original after completion of the maintenance and serves as a document confirming the system’s compliance with standards when inspected by supervisory authorities.
ABL Engineering Group services smoke control systems built on equipment from the world’s leading manufacturers:
- Electric actuators and smoke exhaust valves— checking the reliability of air flow control;
- Ventilation equipment for industrial use— exhaust and supply smoke removal systems;
- Fans and components of ventilation systems— with vibration and performance testing;
- Valves and controls— including equipment adapted to the conditions of Kazakhstan.
Our specialists have experience working with structures using these elements and know the specifics of their operation. We have the necessary tools and spare parts to carry out complete valve servicing and testing.
Failure to comply with the requirements of regulatory documents when inspected by authorized state control bodies of the Republic of Kazakhstan entails administrative fines and orders to eliminate violations. The amount of fines depends on the severity of the violation and can amount to a significant amount depending on the status of the organization. In addition, if critical defects are identified, the facility may be closed while the violations are corrected, which leads to production stoppages and losses. Regular maintenance with documentation of results in test reports is a reliable way to avoid fines and problems with government inspection.
The duration of the work depends on the complexity of the system, the number of components and the volume of the object. For a typical industrial smoke control system, maintenance typically takes one to three days. ABL Engineering Group coordinates the work schedule in such a way as to minimize the impact on the operation of the facility. If necessary, it is possible to carry out maintenance in several stages or at night, including testing valves and checking fans without stopping the main production.
Yes, ABL Engineering Group provides free consultation with engineers before ordering maintenance. The company’s specialists will inspect the system, assess its condition, determine the required amount of work and help create an optimal inspection schedule. The consultation allows you to clarify all the details of testing valves, checking fans and diagnosing automation, as well as ensure the competence of the contractor before starting cooperation.
ABL Engineering Group specializes in the maintenance of smoke control systems for industrial facilities of any size. Our experience covers factories, logistics centers, warehouses, office complexes and other industrial buildings. We work throughout Kazakhstan (Almaty, Astana, Temirtau, Shymkent, Aktobe) and have a client portfolio that includes large industrial enterprises (ArcelorMittal, metallurgical plants, shopping centers). Since 2009, 40+ specialized projects have been completed. If your property meets these criteria, we are ready to offer professional service.
Control circuits and automation elements are critical components of the smoke removal system, as they are responsible for turning on and operating the system in the event of a fire. Regulatory requirements require that the automatic control system be inspected at least once a year, but sites with a high fire hazard may require more frequent inspection (twice a year or quarterly). Testing the operation logic, checking smoke detectors and the integrity of electrical circuits are mandatory diagnostic elements. ABL Engineering Group specialists determine the optimal frequency based on an analysis of the specific system and operating conditions.
Yes, ABL Engineering Group guarantees full compliance of maintenance with all current provisions of SN RK 2.02-01, smoke protection test standards of the RK and Technical Regulations of the RK on fire safety. All work is carried out in accordance with the requirements of these regulatory documents, and the results are recorded in test reports. The company is responsible for the quality of the work performed and prepares documentation that will confirm compliance when checked by supervisory authorities and state inspection.
In most cases, maintenance of the smoke control system can be carried out without completely shutting down production. ABL Engineering Group coordinates the work schedule with the facility management and conducts inspections in accordance with the established operating mode. Critical steps (valve actuation testing, vibration and performance testing of fans) may require short shutdowns of portions of the system, but this is planned in advance and minimized.
ABL Engineering Group is a company with many years of experience in the Kazakhstan market. During this period, 40+ specialized projects were completed, including large industrial enterprises (ArcelorMittal), factories, logistics centers and office complexes. The company has its own equipment production in Temirtau (modern machine park, 2 workshops with an area of more than 1000 m²), which indicates deep technical competence in the field of smoke removal and smoke ventilation. The team includes its own installation teams working throughout Kazakhstan. The company’s experts – Korzhuk Lyubov Ivanovna (Head of Technical and Technical Equipment) and Semenok Alexander Aleksandrovich (Production Technical Engineering Engineer) – have special training and many years of experience in the field of smoke ventilation, valve testing and diagnostics of control systems.
To conduct a compliance audit, the following documents will be required:
- Project documentation— diagram of the smoke removal system, calculations of parameters, equipment reference book, description of the operation logic;
- Protocols of previous maintenance— history of inspections, test results of valves and fans over the past 3 years;
- Equipment passports— technical characteristics of valves, fans, automation, smoke detectors;
- Certificates of completed work— documents on the installation, commissioning of the system and previous maintenance.
ABL Engineering Group will help collect and organize the necessary documentation, and will also prepare a full report on the system’s compliance with current regulations and government inspections.
- Own production— a modern machine park, 2 workshops in Temirtau allow us to quickly produce spare parts and components;
- Experience with large clients— ArcelorMittal, metallurgical plants, shopping centers, warehouses;
- own installation teams— we work throughout Kazakhstan without delays;
- Compliance Guarantee— full responsibility to the state inspection;
- Free consultation with engineers— we will determine the optimal maintenance schedule for your facility.
Contact us forfree consultation with an engineer. ABL Engineering Group specialists will conduct an inspection, determine the required scope of work and draw up an optimal inspection schedule in accordance with the standards of SN RK 2.02-01 and the test standards for smoke protection of the RK.
Cities served: Almaty, Astana, Temirtau, Shymkent, Aktobe
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